DIY Suzuki DRZ 400SM Windscreen Tutorial

Wind is a challenge especially when riding the DRZ at freeway speeds because without a front windscreen, riding on a windy day feels like someone turning on a leaf blower to your chest.

I had an extra windscreen from an Aprilia RSV Mille 01-03 laying around, and figured I'd adapt it to my DRZ for some wind protection. Using a few nuts and bolts, a Dremel, and a sanding block, I was able to create a functional and stylish windscreen for my DRZ 400SM.

Materials:

Aprilia RSV Mille 01-03 Dark Smoke Windscreen

Masking tape

4 of each: nuts, bolts, washers, and locking washers

Dry erase marker

Bill of Materials:

$25

Tools:

Drill

Dremel

Sanding block

120 Grit sandpaper (very coarse)

Tutorial:

• 1. Place your windscreen over the front DRZ cowl and mark the drill holes with a dry erase marker
• 2. Drill out the holes
• 3.  Secure the windscreen with nuts, bolts, washers, and locking washers
• 4.  We're going to use the masking tape as a guide on where to cut, so using the edge and angle of the DRZ cowl as a line guide, we'll place the masking tape on the cowl and all the way to the end of our new windscreen.

• 5. Do the same as step 4 on the other side

• 6.  Use your Dremel and carefully cut while using the masking tape as your guide.

• 7.  The edges will be rough with melted plastic from the heat of the Dremel. We'll snap this gunk off, then using our sanding block, sand down both sides of our new windscreen.

• 8. Install the windscreen/front cowl to the DRZ. Now we can enjoy riding longer distances at freeway speeds.

Remove Yamaha Raptor 700 Baffle :: How To

Yamaha 700 Raptor Muffler	1. Remove bolt with an allen wrench
2. Grab a torch and heat the outter ring of the baffle. 3. (Be careful of the heat) Then use a flathead screwdriver to kneed the baffle loose. 4. Use a pair of pliers to pull out the baffle.	5. This is how the baffle looks removed. The torch is pointing to where you need to apply heat. As you can see, there's a bit of rust on the baffle, which is causing the seizure.
I was attempting the Foot's Mod for my DRZ 400SM's Pro Circuit T4 exhaust. The exhaust is way too loud for my taste, and the Foot's Mod requires a Raptor 660 baffle to insert into a T4 exhaust. I could not source a 660 baffle, so I went ahead and tried the next best thing, the Raptor 700 baffle.	Well, I can tell you now that the Raptor 700 baffle does not directly fit, so for those looking attempting the Foots Mod, try and source yourself a 660 baffle. The 700 baffle will require some modification to make it fit.